Valve & Its
Components

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Casting

Engineering
Components

Spares for
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Welcome to Our Site...

Balaji Super Alloys, is a modern state-of-the-art foundry located at Karamadai, Coimbatore District in Tamilnadu on the foot hills of western Ghats in South India, manufacturing high quality steel castings made of Carbon steel, Alloy steel, Stainless steel, Duplex steel, etc. in various sizes and weights up to 2500 Kg per piece for Oil and Gas Industry, Hydro/Thermal/Mining and other Engineering Industries.



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About Us

Balaji Super Alloys, is a modern state-of-the-art foundry located at Karamadai, Coimbatore District in Tamilnadu on the foot hills of western Ghats in South India, manufacturing high quality steel castings made of Carbon steel, Alloy steel, Stainless steel, Duplex steel, etc. in various sizes and weights up to 2500 Kg per piece for Oil and Gas Industry, Hydro/Thermal/Mining and other Engineering Industries.

The annual production capacity of BSA is enhanced to 3000 MT. Atop of all we have an in-house machine shop where Valve Bodies & its components and all Engineering Items can be machined as per customer’s needs.

Our Expansion Plan

We are into the plan of acquiring modern radiography enclosure room with Cobalt 60 and Iridium 192 for radiography testing of castings.

Our Specialities

  • BSA prides itself in developing customized, innovative solutions to suit the need of its customers by offering our expertise
  • BSA ensures quality with its well equipped manufacturing facilities
  • BSA has its working strength of 120 employees and 30 professionally qualified personnel
  • BSA serves both Domestic & International Markets
  • BSA has its own in-house machining facility with skilled professionals

Quality Policy

  • BALAJI SUPER ALLOYS is committed to achieve Customer Satisfaction through manufacturing and supply of quality castings.
  • On time Delivery.
  • Continual improvement in all our system and processes by effective Training and Team Work.

Accreditations

BSA in its pursuit for excellence has obtained the following certifications

  • ISO 9001 : 2008 certification from TUV NORD CERT GmbH
  • WELL KNOWN Foundry certification from Central Boilers Board
  • Pressure Equipments Directive certification from TUV NORD Systems
 
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What We Do

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Valves & its Components
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Pump Casting
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General Engineering Components
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Spares for Process Plants
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Spares for Mining Industry

Grades We Manufacture

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Our Products

We at BSA deliver wide spectrum of quality products in compliance with industry standards

Different Type of Valves & its Components

  • Gate Valve (Body, Bonnet, Wedge)
  • Globe Valve (Body Bonnet, Disc)
  • Swing Check Valve (Body, Cover, Disc)
  • Control Valve (Body, Bonnet, Plug, Cage)
  • Knife Edge Gate Valve (Single & Two Piece Design)
  • Saftey Releif Valve (Body, Bonnet, Nozzle)
  • Ball Valve (Body, Adoptor, Ball)
  • Plug Valve (Body Bonnet Plug)
  • Butterfly Valve (Body & Disc)
  • Twin Safe Valves (Body & End Connector)

Other Products

  • Pump Casting
  • General Engineering Components
  • Spares for Process Plants
  • Spares for Mining Industry

Pressure rating of the valve components we manufacture

  • ANSI Class - 150, 300, 600, 900, 1500, 2500, 5000
  • DIN Class - PN60, PN40, PN100, PN160, PN250, PN400

Spares Manufactured for Process Plants

Cement

  • Liners, Diaphragms, Hammers, inlet and outlet Grate sectors, jaws, etc.

Mining

  • Bucket Wheel Excavator Spares, Cam Wheel, Return Wheel, Bottom and Top Rollers, Track Link, All type of Pulleys, RC Fitting Ring, Bearing Housing, Liners, Tooth Points etc.

Stone Crushing

  • Fixed & Swing Jaws, Cone Crusher etc.
 
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Downloads

Thank you for your interest. Fill the below details to download a Brochure...

Name
 
Email
 
Phone Number
 
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© Copyright 2014 BALAJI SUPER ALLOYS | Powered by - Digi Web Solutions

What We Do

::
Valves & its Components
-----------------------------------------
::
Pump Casting
-----------------------------------------
::
General Engineering Components
-----------------------------------------
::
Spares for Process Plants
-----------------------------------------
::
Spares for Mining Industry

Grades We Manufacture

::

 

 

Our Infrastructure

Alternative Power

BSA is 100% backed up with alternative power for its full demand of 1Mw through 2 Nos. of 500Kva and 1No 250Kva DG sets.

Pattern making Infrastructure

BSA has its own in-house pattern shop to provide method for new development and to make ready to issue pattern for production Teakwood and Aluminium patterns are made as per drawings provided by clients.

Melting Infrastructure

BSA is equipped with 1Ton, 2Ton, & 3Ton Crucible induction furnaces with ladle pre-heater. Immersion type pyrometer is used to maintain temperature control.

Mould & Core making Infrastructure

BSA practices with Alpha set sand system Co2 & Sodium Silicate process BSA Practices Mould & Core making process with chemical bonded sand through a continuous mixer imported from OMEGA , England.

Heat Treatment Infrastructure

BSA is equipped with 5 MT, 10 MT oil fired Heat Treatment Furnace and 4.5 MT Electric Heat Treatment Furnace which are temperature controlled heat treatment furnaces.

Laboratory Infrastructure

BSA is well-equipped with sophisticated laboratory which consists of spectrometer (Nitrogen and 31 Elements), Ultrasonic Testing Equipment, Universal Testing Machine of 40 MT Capacity, impact testing machine, Brinell & Rebound Hardness tester etc.

Non Destructive Examination

Magnetic ParticleExamination (MT), Liquid Penetrant Examination (PT) Ultrasonic Examination (UT) are performed in-house by duly certified ASNT level II personnel at BSA Radiography Examination (RT) is presently performed through sub contractor services, shortly we are into the plan of acquiring modern radiography enclosure room with Cobalt 60 and Iridium 192 for radiography examination of castings.

Welding Infrastructure

All type of welding are performed through qualified welders as approved by WPS & PQR.

Fettling Infrastructure

Fettling shop is equipped with gouging machines, Swing Frame Grinders, Welding Rectifiers & Pneumatic Chippers.

Shot Blasting Infrastructure

Shot blasting process is performed through one number of Hanger type 2 MT capacity Machine.

Machining Infrastructure

BSA achieves its machining goal both by in-house machining facility and also through our sister concern M/S. Balaji Machine works located at Coimbatore Our Machinists are specially skilled with machining Valve components and are managed by qualified personnel to achieve precision.

Material Handling Infrastructure

BSA handles materials in a safe & secure manner through 12 EOT Cranes and 3 Monorail cranes and a 12 ton capacity Mobile crane.

 

 
© Copyright 2014 BALAJI SUPER ALLOYS | Powered by - Digi Web Solutions

What We Do

::
Valves & its Components
-----------------------------------------
::
Pump Casting
-----------------------------------------
::
General Engineering Components
-----------------------------------------
::
Spares for Process Plants
-----------------------------------------
::
Spares for Mining Industry

Grades We Manufacture

::

 

 

Our Clientele

DOMESTIC Customer List

  • Bharat Heavy Electricals Limited, IVP [Goindwal]
  • Bharat Heavy Electricals Limited, HEEP [Haridwar]
  • Bharat Heavy Electricals Limited, BAP [Ranipet]
  • Bharat Heavy Electricals Limited, HPBP [Trichy]
  • The India Cements Limited (Sankari)
  • The India Cements Limited (Sankar Nagar)
  • L & T Valves Limited [Coimbatore]
  • L & T Valves Limited [Kancheepuram]
  • L & T Valves Limited [Manappakkam]
  • Elgi Rubber Company Limited, Kanjikode
  • Karmen International Pvt Limited, Chennai
  • Inditech Valves Pvt Ltd, Pune
  • Instrumentation Limited, Kanjikode
  • L.G.Balakrishnan & Bros. Ltd, Coimbatore
  • JRE Valves & Pumps ( P) Ltd, Coimbatore
  • Schwing Stetter (India) Pvt Ltd, Chennai
  • Servall Engineering Works Private Limited, Karamadai
  • Revathi Equipment Limited, Coimbatore
  • Deepa Machinery Manufacturers Pvt. Ltd, Coimbatore
  • Sarvamangala Engineers Private Limited, Coimbatore
  • Sre Venkateswara Hi-Tech Machinery Limited, Coimbatore
  • Proman Infrastructure Services Pvt Ltd, Bangalore
  • Agro Pulping Machinery (P) Ltd, Chennai
  • Neyveli Lignite Corporation Limited, Neyveli
  • Triveni Engineering & Inds. Ltd, Bangalore

EXPORT Customer List

  • Saudi Pump Factory, Riyadh, Saudi Arabia
 
© Copyright 2014 BALAJI SUPER ALLOYS | Powered by - Digi Web Solutions

What We Do

::
Valves & its Components
-----------------------------------------
::
Pump Casting
-----------------------------------------
::
General Engineering Components
-----------------------------------------
::
Spares for Process Plants
-----------------------------------------
::
Spares for Mining Industry

 

 

 

Contact Us

BALAJI SUPER ALLOYS
Bettathapuram Pirivu, Karamadai Post,
Coimbatore - 641104
Tamil Nadu, India

Phone : +91 4254 275277 / 275278
Mobile: +91 98658 94572

e-Mail :info@balajisuperalloys.in

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© Copyright 2014 BALAJI SUPER ALLOYS | Powered by - Digi Web Solutions

What We Do

::
Valves & its Components
-----------------------------------------
::
Pump Casting
-----------------------------------------
::
General Engineering Components
-----------------------------------------
::
Spares for Process Plants
-----------------------------------------
::
Spares for Mining Industry

 

 

Send Inquiry

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© Copyright 2014 BALAJI SUPER ALLOYS | Powered by - Digi Web Solutions